Our assembly offer is addressed to companies and institutions, which are looking for a comprehensive service in the electronic production field. As a part of an order we can acomplish the following operations:
- initial, preparation actions
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- printed circuit boards (PCB) and components picking – including purchase of difficult to access components (e.g. integrated circuits (ICs), which came out of production)
- manufacturing of a stencil for paste application
(we prefer laser cut stencils because of their better quality)
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- manufacturing activities
- surface mounted assembly (SMD)
- complementary through hole installation (THT)
- optical inspection
- packets painting
- cabling assembly
- mechanical installation, including adjustment of housing etc.
- depenalisation
- tagging / labeling
- start up and testing
- software saving on microcontrollers and CPLD/FPGA systems
- functional tests – including testers provided by Customers or designed and made by us
- advanced testing – needed in a limited number of cases
- AOI test (Automatic Optical Inspection) – thanks to this test, the vast majority of assembly errors, which may be unobserved by imperfect human eye, is captured
- X-RAY control(„roentgen”)– thanks to this verification we can control soldering quality in the areas, where AOI tester is not effective, e.g. short circuits can be verified / cold solders in BGA etc.
- others
- washing
- packing (antistatistic protection)
Technological capabilities of SMD assembly:
- minimal size of discrete component 0402,
- integrated circuits and connectors – minimal pitch 0.4mm,
- uBGA, BGA, QFP, MLF, PLCC
We usually use the following materials to complete an order:
- lead-free paste S3X48-M406-3(prod. Koki)
- lead paste SS48-M955 (prod. Koki)
- no-clean fluzes (prod. CYNEL, Koki)
- tin Sn96,5Ag3Cu0,5 (prod. CYNEL)
- laser cut steel templates , or where it is economically reasonable and does not impair assembly quality, chemically etched or laminated, drilled steel templates
Obviously, if a Customer requests, we can use other materials specified by them.
Approximated net price list of electronic assembly services
Service | Price | Comments |
---|---|---|
SMD production preparation | From 150 PLN* | |
SMD assembly | From 0,04 PLN* | Per component 2-10 pins |
THT assembly | From 0,05 PLN* | Za punkt lutowniczy |
Shipment | From 20 PLN | Price depends on PCB size |
*Price depends on project complexity and PCB size
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